Castle Spa Covers are top of the line in materials and workmanship, the choice of discerning customers nationwide.

We start in the pattern department where an extensive library of line drawings and specifications ensures a perfect product fit. You’ll get timely turnaround due to our constant updating of technical specifications for all sizes and styles of spas.

Our materials department ensures that each spa cover is constructed of high grade, inspected components. Our marine grade vinyl is tough and durable and treated with a special stabilizer to prevent color loss from Ultraviolet rays. Flawless aluminum channel bars form the structure of the cover for superior strength. Inside, the high-density polystyrene foam core provides excellent insulation from heat loss. We stock hardworking, 5 mil tri-extruded plastic to seal the foam core, even the zipper is top of the line, able to handle a million ups and downs.

LabelingPutting it all together are some of the best sewing professionals and fabricators in the business. When it comes to quality construction, our fabrication department doesn’t miss a stitch.

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CutawayFEATURES

  1. Marine Grade Vinyl
    Tough and resilient, 100% polyester backing, mildew treated face and back.
  2. Tough Mesh Bottom
    10 ounce strand-coated polyester mesh with a 9x9 weave for superior strength.
  3. Commercial Quality Zipper
    Heavy-duty 45 nylon zipper chain and aluminum pulls.
  4. Locking Buckles
    Acetal locking buckles keep the cover on until you turn the key.
  5. BuckleHeat-Saving Seals
    High density polyurethane foam moisture seals at folds to prevent heat loss.
  6. Sturdy, Reinforced Handles
    Triple folded reinforced vinyl backed up with double-stiched seams for the sturdiest of handles.
  7. Triple Strength Straps
    Triple folded reinforced vinyl double-sewn seams.
  8. Marine Grade Thread
    Marine grade polyester thread is used on all Castle Covers.
  9. Insulating Polystyrene Core
    Our expanded polystyrene has top-rated insulation properties and is available in three density choices and two thicknesses. The foam core’s tapered design keeps rainwater off the spa cover.
  10. Easy-off coverDurable Reinforced Hinge
    The aluminum channel reinforcement at the cover hinge adds strength and durability.
  11. 5 mil Moisture Barrier
    The 5 mil thick tri-extruded plastic wrap prevents moisture form reaching the foam core.
  12. Rugged Reinforced Stiching - adds durability.
  13. Easy Care - A little soap and water does it.
  14. 2 Year Warranty
    Our warranty guarantees unconditional product performance for two years from date of purchase on both materials and workmanship. (one year for inner foam core: see warranty form for details.)
  15. Designer Colors
    Castle Covers come in a wide variety of colors.